High-Quality 1.6mm Monel 400 Wire for Thermal Spray Coating Applications
Product Description for 1.6mm Monel 400 Wire for Thermal Spray Coating Applications
Product Introduction: The 1.6mm Monel 400 Wire is a high-quality, nickel-copper alloy wire specifically designed for thermal spray coating applications. Known for its exceptional strength, durability, and corrosion resistance, Monel 400 is the ideal choice for industrial coating processes that require robust and reliable performance under extreme conditions. This wire is meticulously manufactured to meet stringent industry standards, ensuring consistent and superior coating results.
Surface Preparation: Before applying the Monel 400 wire in thermal spray coating, it is crucial to prepare the surface properly to achieve optimal adhesion and performance. The recommended surface preparation steps include:
- Cleaning: Remove all contaminants such as grease, oil, dirt, and rust from the surface.
- Abrasive Blasting: Use abrasive blasting techniques to create a roughened surface profile, enhancing the bond strength between the coating and the substrate.
- Inspection: Ensure the prepared surface is clean, dry, and free from any residues or imperfections before proceeding with the thermal spray process.
Chemical Composition:
| Element | Composition (%) |
|---|---|
| Nickel (Ni) | 63.0 min |
| Copper (Cu) | 28.0 – 34.0 |
| Iron (Fe) | 2.5 max |
| Manganese (Mn) | 2.0 max |
| Silicon (Si) | 0.5 max |
| Carbon (C) | 0.3 max |
| Sulfur (S) | 0.024 max |
Typical Characteristics:
| Property | Value |
|---|---|
| Density | 8.83 g/cm³ |
| Melting Point | 1350-1400°C (2460-2550°F) |
| Tensile Strength | 550 MPa (80 ksi) |
| Yield Strength | 240 MPa (35 ksi) |
| Elongation | 35% |
Applications:
- Thermal Spray Coating: Ideal for applications requiring corrosion and wear-resistant coatings.
- Industrial Coatings: Used in environments exposed to harsh chemicals and extreme temperatures.
- Marine Applications: Provides excellent resistance to seawater corrosion.
- Oil and Gas Industry: Suitable for protective coatings in pipelines, valves, and other components.
- Aerospace: Used for coating parts exposed to high temperatures and corrosive environments.
The 1.6mm Monel 400 Wire is your go-to solution for reliable and high-performance thermal spray coatings, ensuring extended service life and enhanced protection for a wide range of industrial applications.
