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How to identify and select copper-nickel 44 (CuNi44) material?

Before understanding how to identify and select CuNi44 material, we need to understand what copper-nickel 44 (CuNi44) is. Copper-nickel 44 (CuNi44) is a copper-nickel alloy material. As its name suggests, copper is one of the main components of the alloy. Nickel is also one of the main components, with a content of 43.0% - 45.0%. The addition of nickel can improve the strength, corrosion resistance, resistance and thermoelectric properties of the alloy. In addition, it includes but is not limited to 0.5% - 2.0% manganese. The presence of manganese helps to improve the corrosion resistance, thermal stability and strength of the alloy, but excessive manganese may cause brittleness.

Copper-nickel 44 has a low temperature coefficient of resistance, and its resistance is relatively stable when the temperature changes, which makes it valuable for applications where resistance stability is required. When subjected to stress and deformation, the reason why copper-nickel 44 can maintain a relatively stable performance is that its strain sensitivity coefficient hardly changes during plastic strain and the mechanical hysteresis is small. In addition, CuNi44 has a large thermoelectric potential to copper, has good welding performance, and is convenient for processing and connection.

Due to its good electrical and mechanical properties, CuNi44 is often used to manufacture various electronic components such as resistors, potentiometers, thermocouples, etc., for example, as a key component in precision electrical instruments. In the industrial field, it can be used to manufacture high-load industrial resistance boxes, rheostats and other equipment. Because of its good corrosion resistance, it is also suitable for environments with high corrosion resistance requirements such as chemical machinery and ship components.
When we purchase products, how do we identify CuNi44 materials? Here are three identification methods for your reference.

First, the most intuitive way is to use professional chemical analysis equipment. Such as spectrometers, etc., to test the composition of the material. Ensure that the copper content is the remainder, the nickel content is 43.0% - 45.0%, the iron content is ≤0.5%, the manganese content is 0.5% - 2.0%, and other elements are within the specified range. When our customers purchase tankii products, we can provide them with a quality certificate or test report of the material.

Second, simply identify and screen through the appearance characteristics of the product. CuNi44 material usually presents a metallic luster, and the color may be between copper and nickel. Observe whether the surface of the material is smooth, without obvious defects, oxidation or rust.

The last way is to test the physical properties of the product - measuring the density and hardness of the material. CuNi44 has a specific density range, which can be tested by professional density measuring instruments and compared with the standard value. It can also be measured with a hardness tester to understand whether its hardness meets the general hardness range of copper-nickel 44.
The market is so large, how to choose a supplier that meets our purchasing needs?

During the inquiry period, customers need to clarify the use requirements. For example: determine the specific use of the material. If it is used for electronic component manufacturing, its electrical properties, such as low resistance temperature coefficient and good welding performance, need to be considered; if it is used for chemical machinery or ship components, its corrosion resistance is more important. Combined with the terminal use, the temperature, pressure, corrosiveness and other factors of the use environment are taken into consideration to ensure that the CuNi44 we purchase can work normally under these conditions.

Furthermore, during the inquiry period, you can evaluate the supplier by checking the supplier's qualification certificate, customer evaluation, industry reputation, etc. You can also directly ask the supplier to provide material quality assurance and test reports to ensure the quality of the material is reliable.

In addition to the above two points, cost control is also crucial. We need to compare the prices of different suppliers. Of course, we cannot just use price as the only selection criterion. It is equally important to consider factors such as material quality, performance and after-sales service. The service life of the material is directly related to the maintenance cost. High-quality CuNi44 material may have a higher initial cost, but it may save maintenance and replacement costs in long-term use.

Finally, it is worth mentioning that before purchasing products on a large scale, you can ask the supplier for samples for testing. Test whether the performance of the material meets the requirements, such as electrical properties, corrosion resistance, mechanical properties, etc. Based on the test results, determine whether to choose the copper-nickel 44 material of the supplier.


Post time: Oct-14-2024