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NiAl 95/5 Thermal Spray Wire for Arc Spraying: High-Performance Coating Solution

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Product Description for NiAl 95/5 Thermal Spray Wire for Arc Spraying

Product Introduction

NiAl 95/5 thermal spray wire is a high-performance coating material designed specifically for arc spraying applications. Composed of 95% nickel and 5% aluminum, this alloy is renowned for its excellent adhesion properties, oxidation resistance, and high-temperature stability. It is widely used in various industries to protect and restore surfaces, enhance wear resistance, and extend the lifespan of critical components. NiAl 95/5 thermal spray wire is ideal for applications in aerospace, automotive, and industrial sectors where durability and performance are paramount.

Surface Preparation

To achieve optimal results with NiAl 95/5 thermal spray wire, proper surface preparation is essential. The surface to be coated should be thoroughly cleaned to remove contaminants such as grease, oil, dirt, and oxides. Grit blasting with aluminum oxide or silicon carbide is recommended to achieve a surface roughness of 50-75 microns. A clean and roughened surface ensures excellent adhesion of the thermal spray coating, leading to enhanced performance and longevity of the treated components.

Chemical Composition Chart

Element Composition (%)
Nickel (Ni) 95.0
Aluminum (Al) 5.0

Typical Characteristics Chart

Property Typical Value
Density 7.8 g/cm³
Melting Point 1410-1440°C
Bond Strength 55 MPa (8000 psi)
Hardness 75 HRB
Oxidation Resistance Excellent
Thermal Conductivity 70 W/m·K
Coating Thickness Range 0.1 – 2.0 mm
Porosity < 2%
Wear Resistance High

NiAl 95/5 thermal spray wire is an exceptional solution for enhancing surface performance and durability. Its superior mechanical properties and resistance to oxidation and wear make it a valuable material for various demanding applications. By utilizing NiAl 95/5 thermal spray wire, industries can significantly improve the service life and reliability of their components.


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